Sunday, December 5, 2010

The bottom goes on

The bottom panel butt splice epoxy cured overnight.  Today we cut and installed the bottom panel but first I had to cut limber holes in two bulkheads.

Clamped on a piece of scrap ply with a pilot hole in it to guide the hole saw.

Cutting limber hole.

All done, just a bit of sanding to clean it up.

Marking out the hull profile on the bottom panel.

Taking a break while the hull bottom outline is lofted.

Hull bottom cut out.

Hull and bottom ready for dry fit.

We propped the bottom up over the hull before applying the epoxy in an attempt to keep as much of the goo from getting all over the bottom, while positioning.  We started screwing down at the bow and proceeded to the stern removing the supports as we went.  This worked well.

Bottom is on.

Excess epoxy squozeout got cleaned up to minimize sanding later.

Through the transom.

A glimpse into the skunk..er..gerbilworks.

Total time to date:  217hrs

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